For many years Jyoti has been manufacturing Zirconox - a wonder (high density 6.2 gm/cc Zirconium Oxide) ceramic micro milling beads and have gained worldwide popularity for this unique product. Over the period of time Zirconox has established a distinct identity in the bead market and Zirconox brand name has almost become synonymous with beads.

Looking to the market needs, and to cater to a new segment of customers who were on the look out for a low-cost medium density, long-lasting ceramic milling beads, we conducted extensive research and finally succeeded in developing Zircosil beads.

Zircosil is the registered name of Jyoti Ceramic Industries Pvt. Ltd. for their proprietary formulated Zirconium Silicate compound, developed specially for manufacture of medium density (4.6 gm/cc) ceramic micro milling beads.

Applications of Zircosil Micro Milling Beads

Generally for dispersion and particle size reduction of substances, ceramic and glass beads are used world over in high and low-speed bead mills, sand, pearl, turbo and attritor mills. Now, Zircosil beads will replace glass and most of ceramic beads due to their superior features and cost economics.

Zircosil beads are most ideally suited for dispersion and micro fine milling of low and high viscous auto and allied paints, pigments, coatings, printing inks, colours, enamels, minerals, clays, coal, graphite, dispersions, magnetic coatings for tapes, inks, dyestuff, thermal paper coatings, agrochemicals, carbon paper, typewriter ribbon coatings, photo copier toners, technical and electro ceramics and host of many other hard and soft substances requiring speedy dispersion and micro fine particle size reduction.

Advantages of using Zircosil Micro Beads

Since Zircosil beads are of higher density therefore, these beads are ideally suited for speedy dispersion / milling of hard and soft substances in high-low speed horizontal and vertical type bead mills, basket mills, attritor, turbo, pearl and sand mills

Being Zircosil beads of low co-efficient of friction having smooth, glossy surface it will considerably enhance the bead life and reduce on wear of mill and its expensive parts. Zircosil beads have superior impact resistance due to their uniform and dense internal microstructure.

Applications of Zircosil Micro Milling Beads

• Chocolates
• Cosmetics
• Pharmaceuticals
• Magnetic Coatings

Guidelines for using Zircosil Ceramic Micro Beads

To avoid fracture or shearing or flattening of beads, ensure that the gap between mill vessel walls, mill bottom and the mill stator agitator arms is maintained minimum 3 to 5 times larger than the average bead size. Strainer aperture should be maintained minimum 2 times smaller than the bead size.